pH对铝盐絮凝剂形态分布与混凝除氟性能的影响

对比研究了AlC13和3种不同碱化度的聚合氯化铝(PACl)在不同pH与投量下除氟效果,并对不同形态铝盐除氟机理进行了初步探讨.结果表明,pH对絮凝剂水解后铝形态分布及其除氟效果有重要影响.pH 5 ～6时,Al3+和Al2、Al3等低聚态铝为AlCl3主要形态,且AlCl3更易水解生成可将溶解态氟转化为颗粒态氟的Al(OH)3,从而较PACl具有更佳除氟效果.pH ＞7时,PACl较AlCl3具有更佳除氟效果,且增大PACl碱化度可促进氟的去除,这主要是由于具有较高Al13含量的PACl更容易与电负性F-结合所致;且絮凝剂混凝除氟絮体ζ电位越高,越利于F-在絮体表面吸附.     

铝粉爆炸无火焰泄压技术及装备研究

为有效防止粉尘爆炸泄爆引起的二次爆炸及火灾问题，基于泄压理论、消火机理，设计开发无火焰泄压装置，装置主要由消火结构、底座、爆破片及夹持机构组成，消火结构由不锈钢金属丝网组成。选择铝粉尘为测试粉尘，通过自建除尘系统试验平台进行试验研究。结果表明:无火焰泄压装置可成功阻止火焰传播，装置释放的冲击波在5 m外均小于5 kPa，除尘系统内部最大泄爆压力为0.1 MPa，装置前端火焰传播速度均大于100 m/s。     

几种表面防护体系耐盐雾性能研究

目的通过对比试验室加速腐蚀试验结果,获得耐盐雾腐蚀性能最佳的表面防护体系。方法选用2024铝合金的几种不同表面防护体系,进行盐雾腐蚀试验。通过宏观腐蚀形貌和涂层失光率变化来分析判定表面防护体系耐腐蚀性能,获得抗腐蚀性能优异的表面防护体系。结果综合内外部防护体系宏观腐蚀形貌和失光率情况来看,阿洛丁氧化和所配套的三套涂层系统的盐雾适应性较差。结论内部防护体系推荐采用铬酸阳极化+10P4-X底漆防护体系;外部防护体系推荐采用铬酸阳极化+10P20-X底漆+ECL面漆防护体系。     

超疏水表面在提高镁合金耐蚀性能上的研究进展

总结和讨论了超疏水表面提高镁合金耐蚀性能的制备方法。采用电化学测试方法研究了超疏水表面的抗腐蚀行为。总结了在镁合金上制备抗腐蚀性超疏水表面的最新进展,提出了超疏水表面提高镁合金耐蚀性能的机理。镁合金上制备超疏水表面的方法较多,但是能进行大规模生产的较少,且制备的超疏水表面耐久性、机械稳定性较差。     

Scale-up modeling of the twin roll casting process for AZ31 magnesium alloy

In the present study, a 2-D finite-element method (FEM) thermal-fluid-stress model has been developed and validated for the twin roll casting (TRC) of AZ31 magnesium alloy. The model was then used to quantify how the thermo-mechanical history experienced by the strip during TRC would change as the equipment was scaled up from a laboratory size (roll diameter = 355 mm) to a pilot scale (roll diameter = 600 mm) and to an industrial scale (roll diameter = 1150 mm) machine. The model predictions showed that the thermal history and solidification cooling rate experienced by the strip are not affected significantly by caster scale-up. However, the mechanical history experienced by the strip did change remarkably depending on the roll diameters. Casting with bigger rolls led to the development of higher stress levels at the strip surface. The roll separating force/mm width of strip was also predicted to increase significantly when the TRC was scaled to larger sizes. Using the model predicted results, the effect of both casting speed and roll diameter was integrated into an empirical equation to predict the exit temperature and the roll separating force for AZ31. Using this approach, a TRC process map was generated for AZ31 which included roll diameter and casting speed.     

铝粉表面超声波化学镀Ni-Co合金的研究

目的在铝粉表面进行镀Ni-Co合金层的研究,为制备新型的空心陶瓷吸波材料提供基础原料。方法利用超声波化学镀法。结果铝粉经过超声波化学镀Ni-Co合金,质量增加平均百分率达到了89.0%,通过SEM,EDS和XRD分析,表明在铝粉表面形成了Ni-Co合金层。结论利用超声波化学镀法能够在铝粉表面形成Ni-Co合金层。     

加速腐蚀环境下LD2CS铝合金腐蚀损伤分析方法

目的研究LD2CS铝合金腐蚀损伤数据的分析方法。方法针对LD2CS铝合金腐蚀坑深度值,采用最小二乘支持向量机、BP人工神经网络和求和自回归移动平均等3种模型进行回归和预测分析。对比总结各种模型在小样本递增时间序列下的应用特点。结果对于LD2CS铝合金腐蚀坑深度值预测,最小二乘支持向量机在回归和预测上都有较高的精度。结论最小二乘支持向量机模型最适合LD2CS铝合金的腐蚀坑深度值预测。     

预腐蚀LY12CZ铝合金的疲劳寿命预测模型

目的研究铝合金预腐蚀疲劳的寿命评估模型。方法利用损伤力学模型,建立预腐蚀构件疲劳寿命预测模型,并利用LY12CZ铝合金进行预腐蚀疲劳的验证性实验。结果利用损伤力学建立的模型所得到的预腐蚀铝合金试件的疲劳寿命与实验结果吻合程度良好。结论基于损伤力学的铝合金预腐蚀疲劳寿命预测模型合理有效。     

Study of the influence of melamine polyphosphate and aluminum hydroxide on the flame propagation and explosion overpressure of aluminum magnesium alloy dust

When aluminum magnesium alloy dust floats in the air, a certain ignition energy can easily cause an accidental explosion. To prevent and control the occurrence of accidental explosions and reduce the severity of accidents, it is necessary to carry out research on the explosion suppression of aluminum magnesium alloy dust. This paper uses a vertical glass tube experimental device and a 20 L spherical explosive experimental device to carry out experimental studies on the suppression of the flame propagation and explosion overpressure of aluminum magnesium alloy dust with melamine polyphosphate (MPP) and Al(OH)₃. With increasing MPP and Al(OH)₃ concentrations, the flame brightness darkened, the flame velocity and propagation distance gradually decreased, and P_max and (dp/dt)_max decreased significantly. When the amount of MPP added reached 60%, the flame propagation distance decreased to 188 mm, which is a decrease of 68%, and the explosion overpressure decreased to 0.014 MPa, effectively suppressing the explosion of aluminum magnesium alloy dust. The experimental results showed that MPP was more effective than Al(OH)₃ in inhibiting the flame propagation and explosion overpressure of the aluminum magnesium alloy dust. Finally, the inhibitory mechanisms of the MPP and Al(OH)₃ were further investigated. The MPP and Al(OH)₃ endothermic decomposition produced an inert gas, diluted the oxygen concentration and trapped active radicals to terminate the combustion chain reaction.     

废电子焊料综合利用研究

针对电子产品焊接过程中产生的波峰焊渣、SMT过程中产生的废电子焊膏及废电子信息产品回收拆解过程中产生的废电子焊料的回收利用,开发经济实用的废电子焊料综合利用工艺技术与设备。在H2SiF6-Pb(Sn)SiF6电解液中,控制游离H2SiF6在100～150 g/L,Pb2(+Sn2+)在60～120 g/L,电流密度100 A/m2,槽电压0.3～0.5 V,常温电解,实现Pb-Sn合金的提纯精制,生产出合格的Pb-Sn合金焊料。然后用常规方法从电解阳极泥中进一步回收银等贵金属。